Klipper Homing Timeout Issue
Problem Description
A communication timeout error occurs during the homing process:
Error during homing z: Communication timeout during homing
This issue is common in multi-MCU Z-axis homing scenarios. If the host has a high load during homing, or if multi-MCU communication responses are unstable, a timeout may be triggered.
- Confirm that Klipper is properly installed and can start.
- Confirm that the current user is the Klipper installation user.
- Confirm that the paths in the commands below match the actual system paths.
- It is recommended to back up relevant files before modifying Klipper source code or adding scripts.
- Adjust Timeout
- Manage KlipperScreen
- Troubleshoot EMI
Method 1: Adjust Timeout
This method directly modifies the Klipper source file mcu.py and is only recommended for confirming homing timeout issues. The modification may be overwritten after updating Klipper; it is recommended to restore the default values after the issue is resolved or verified.
First, back up the original file:
cp ~/klipper/klippy/mcu.py ~/klipper/klippy/mcu.py.bak
Modify TRSYNC_TIMEOUT in Klipper:
sed -i 's/TRSYNC_TIMEOUT = [0-9.]*$/TRSYNC_TIMEOUT = 0.05/' ~/klipper/klippy/mcu.py
Restart the Klipper service:
sudo systemctl restart klipper
Check the current setting:
grep "TRSYNC_TIMEOUT =" ~/klipper/klippy/mcu.py
To restore the default value:
sed -i 's/TRSYNC_TIMEOUT = [0-9.]*$/TRSYNC_TIMEOUT = 0.025/' ~/klipper/klippy/mcu.py
sudo systemctl restart klipper
To restore from the backup file:
cp ~/klipper/klippy/mcu.py.bak ~/klipper/klippy/mcu.py
sudo systemctl restart klipper
Method 2: Manage KlipperScreen
Temporarily disable KlipperScreen to free system resources and reduce the probability of triggering a communication timeout during homing.
This method adds gcode_shell_command.py, script directories, and macro configurations. Confirm that the current system allows the use of shell commands and that the script paths match the actual installation paths.
Download Required Files
Standard System:
git clone https://cnb.cool/3dmellow/public/klipper-klipperscreen-manager
curl -# -L --retry 3 --retry-delay 2 -o ~/klipper/klippy/extras/gcode_shell_command.py https://raw.githubusercontent.com/dw-0/kiauh/master/kiauh/extensions/gcode_shell_cmd/assets/gcode_shell_command.py
FlyOS-FAST System:
cd /data
git clone https://cnb.cool/3dmellow/public/klipper-klipperscreen-manager
curl -# -L --retry 3 --retry-delay 2 -o /data/klipper/klippy/extras/gcode_shell_command.py https://raw.githubusercontent.com/dw-0/kiauh/master/kiauh/extensions/gcode_shell_cmd/assets/gcode_shell_command.py
Set Script Permissions
Standard System:
cd ~/klipper-klipperscreen-manager
chmod +x ~/klipper-klipperscreen-manager/scripts/*.sh
FlyOS-FAST System:
cd /data/klipper-klipperscreen-manager
chmod +x /data/klipper-klipperscreen-manager/scripts/*.sh
Create Configuration File
- Create a
klipper_macros.cfgfile in the Klipper configuration directory. - Add the following at the top of
printer.cfg:
[include klipper_macros.cfg]
Configure Macro Commands
Add the following content to klipper_macros.cfg. Replace /data/klipper-klipperscreen-manager/scripts/ with the actual script path.
[gcode_shell_command disable_klipperscreen]
command: sh /data/klipper-klipperscreen-manager/scripts/disable_klipperscreen.sh
timeout: 5.0
verbose: True
[gcode_shell_command enable_klipperscreen]
command: sh /data/klipper-klipperscreen-manager/scripts/enable_klipperscreen.sh
timeout: 5.0
verbose: True
[gcode_macro RESTART_KlipperScreen]
variable_time: 60
gcode:
{% set wait_time = params.TIME|default(printer["gcode_macro RESTART_KlipperScreen"].time)|int %}
{action_respond_info("Waiting time: %s seconds" % wait_time)}
RUN_SHELL_COMMAND CMD=disable_klipperscreen PARAMS={wait_time}
[gcode_macro ENABLE_KlipperScreen]
gcode:
{action_respond_info("Starting KlipperScreen immediately")}
RUN_SHELL_COMMAND CMD=enable_klipperscreen
Usage
Temporarily disable KlipperScreen:
RESTART_KlipperScreen
Specify the disable time, for example, 120 seconds:
RESTART_KlipperScreen TIME=120
Manually start KlipperScreen immediately:
ENABLE_KlipperScreen
This method temporarily disables the KlipperScreen interface to free up system resources and reduce CPU load, thereby decreasing communication timeouts during homing.
Restore Method
If you no longer use this method, revert in the following order:
- Remove or comment out
[include klipper_macros.cfg]fromprinter.cfg. - Delete configurations related to
disable_klipperscreen,enable_klipperscreen,RESTART_KlipperScreen, andENABLE_KlipperScreenfromklipper_macros.cfg. - Delete the downloaded script directory.
Standard System:
rm -rf ~/klipper-klipperscreen-manager
FlyOS-FAST System:
rm -rf /data/klipper-klipperscreen-manager
If no other functionality in the system depends on gcode_shell_command.py, you can also delete this file. Before deleting, confirm that no other macros are using RUN_SHELL_COMMAND.
Method 3: Troubleshoot Electromagnetic Interference
The most common hardware cause of homing timeout is Electromagnetic Interference (EMI). During homing, multiple axes move simultaneously, and high-current PWM drive signals generate strong electromagnetic fields. If CAN or USB communication cables run close to motor or heater wires, interference signals couple into the communication lines, leading to delays or disconnections that trigger timeouts.
Characteristics of EMI-induced homing timeouts:
- Intermittent: Happens sometimes, not always.
- Motion-related: Typically triggered during homing or rapid movement, works fine at rest.
- Recovers after power cycle: Connection is normal after reboot, but the issue reappears during printing or homing.
Troubleshooting Points
Before organizing CAN/USB cables, adjusting shielding, enabling termination resistors, or measuring CANH-CANL resistance, completely turn off the printer and disconnect the power supply. Do not plug/unplug communication cables, reroute wires, measure resistance, or touch power terminals while the printer is powered on.
1. Cable Routing
Separate CAN/USB communication cables from motor cables, heater cables, and heated bed cables:
- Maintain at least 2-3cm distance in cable chains
- Avoid running parallel to high-power wires; cross them whenever possible
- CAN cables should use twisted pairs (twist rate no more than a few centimeters)
2. Shield Grounding
If using shielded cables:
- Ground only at the host side; leave the shield floating at the tool board/MCU side
- Do not ground both ends – this creates a ground loop, introducing interference instead
- The shield grounding point should preferably connect to a GND pin marked on the mainboard or tool board. If not clearly marked, contact after-sales support. Do not disassemble the power supply or modify the mains ground wire yourself.
3. Termination Resistors
- The CAN bus must have exactly two 120Ω termination resistors at both ends
- Termination resistors must be installed at the physical ends of the bus, typically via onboard jumper caps, DIP switches, or pre-made terminal connectors. Do not solder them in the middle of the cable.
- Power off before operating. Measure the resistance between CANH and CANL with a multimeter: the normal reading is approximately 60Ω (two 120Ω resistors in parallel)
4. Machine Grounding
- Ensure the printer uses a compliant three-prong outlet and prioritize using the manufacturer-provided grounding point
- Do not disassemble the power supply, modify the mains ground wire, or touch exposed power terminals. Contact after-sales support or a professional electrician for ground-related issues.
- An ungrounded metal frame acts as a large antenna, picking up ambient noise and amplifying interference
5. Verification Method
Temporarily test if interference is the root cause:
# Reduce print speed and motor current
SET_VELOCITY_LIMIT VELOCITY=50
# Or temporarily reduce driver current by 30% for testing
SET_TMC_CURRENT STEPPER=stepper_x CURRENT=0.5
If the homing timeout disappears after reducing speed/current, it is highly likely an EMI issue. Optimize cable routing and grounding according to the points above.
For more interference troubleshooting details, see CAN Error Troubleshooting - CAN Bus Node Unresponsive.